SYG-ZQ-240 Hydraulic Copper - Aluminum Crimping Φ22 mm Electrical Terminal Lugs
Product Overview
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Terminal Technology Video
An introduction to SUNENG copper-aluminium terminal technology. For this product, refer to the model-specific specifications and confirm the connection method with our team.
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Product Details
SYG-ZQ-240 Bimetallic Compression Connector is designed for connecting LGJ-240/30 and LGJ-240/40 overhead aluminum conductors to copper equipment terminals in high-voltage transmission and substation systems.
It is manufactured with an aluminum base and a thin copper cladding layer using our proprietary brazing-clad copper-aluminum metallurgical composite process. The copper-aluminum interface achieves 100% metallurgical bonding without a traditional weld seam, helping reduce contact resistance, temperature rise, electrical power loss and electrochemical corrosion.
Compared with conventional brazed products, key electrical performance indicators can be improved by up to 30–40%, depending on test conditions.
Core Parameters
- Applicable conductors: LGJ-240/30 and LGJ-240/40
- Conductor outside diameter: 22 mm / 21.66 mm
- A Type: 0° straight design
- B Type: 30° angled design
- a: 50 mm
- b: 6 mm / 6.3 mm
- d: 36 mm
- L1: 100 mm
- L2: 80 mm
- Terminal hole diameter: Ø23 mm
- Reference weight: 0.621 kg / 0.682 kg
- Installation method: Hydraulic compression crimping
Product Features
- Designed for large-capacity and high-current aluminum conductors
- Aluminum base with a fully metallurgically bonded copper contact layer
- Proprietary brazing-clad copper-aluminum composite process
- 100% bonding coverage with no weld seam at the transition area
- Lower electrical resistance, temperature rise and power loss
- Improved resistance to copper-aluminum electrochemical corrosion
- Excellent bending performance without cracking
- Reduced copper usage with excellent cost performance
- Suitable for high-voltage transmission and substation applications
- Temperature-rise tested according to GB/T 2317.3-2008
- Patent application filed; sample testing and technical verification available
Product Structure
Performance & Dimensions
Applications
– LGJ-240/30 and LGJ-240/40 high-voltage overhead conductors
– Large-capacity transmission line terminal connections
– Substation busbar, switchgear and transformer connections
– Outdoor copper-aluminum transition systems
– Power-grid expansion, replacement and maintenance projects
ODM and OEM services are supported. Samples can be provided for customer testing and project verification.
240_结果
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