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Cable Lugs & Connectors

SYG-ZQ-50 Hydraulic Copper - Aluminum Crimping Φ10 mm Electrical Terminal Lugs

Product Overview

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Terminal Technology Video

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Product Details

SYG-ZQ-50 Bimetallic Compression Connector is designed for connecting LGJ-50/8 overhead aluminum conductors to copper equipment terminals. It is manufactured with an aluminum base and a thin copper cladding layer using our proprietary brazing-clad copper-aluminum metallurgical composite process.

The copper-aluminum interface features 100% metallurgical bonding without a traditional weld seam, helping reduce contact resistance, temperature rise, power loss and electrochemical corrosion. Compared with conventional brazed products, key electrical performance indicators can be improved by up to 30–40%, depending on test conditions.

Core Parameters

  • Applicable conductor: LGJ-50/8
  • Conductor outside diameter: 10 mm
  • A Type: 0° straight design
  • B Type: 30° angled design
  • a: 30 mm
  • b: 5 mm
  • d: 18 mm
  • L1: 55 mm
  • L2: 60 mm
  • Terminal hole diameter: Ø11 mm
  • Reference weight: 0.104 kg
  • Installation method: Hydraulic compression crimping

Product Features

  • Aluminum base with a fully metallurgically bonded copper surface layer
  • Proprietary brazing-clad copper-aluminum composite process
  • 100% bonding coverage with no weld seam at the copper-aluminum interface
  • Lower electrical resistance, temperature rise and power loss
  • Improved resistance to copper-aluminum electrochemical corrosion
  • Bending without cracking at the transition area
  • Reduced copper consumption with excellent cost performance
  • Temperature-rise tested in accordance with GB/T 2317.3-2008
  • Patent application filed; our factory is currently the only Chinese manufacturer using this process

Product Structure

Performance & Dimensions

Applications

– Transition connection between LGJ-50/8 aluminum conductors and copper terminals
– High-voltage overhead transmission and distribution lines
– Substation switchgear and transformer terminal connections
– Outdoor copper-aluminum conductor transition systems
– Replacement and upgrading of conventional copper-aluminum terminal connectors
ODM and OEM services are available. Sample testing can be supported on request.

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